Assembling the Gearbox

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Assembling:
For installation, set 2mm screws to the front
plate first.
Assemble all the parts with a propeller and
secure both end screws
of the driveshaft. Check if it is spinning
smoothly. Flat head screws
of the post between the plate, should be
secured at last.
Balancing the propeller:
Before balancing the propeller, remove the
pinion gear or release
the motor from the spur gear, so that the
propeller can be spun freely.
(It may be difficult, depending on the Airplane's
structure.)
1) Set the gearbox with the propeller in
position and ready for use.
2) Remove the pinion gear or release the
motor.
3) Run the motor at low RPM to give some
vibrations to the fuselage.
4) Then the propeller's off balance can be
seen more apparently.
(It may be difficult while the bearings are
new, because of the
viscosity of grease.)
5) Carefully balance the propeller.
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The test airplanes with the gearbox
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Masahiro Kadokura, as the leader of electric
pattern flight in Japan, has been flying
those two test airplanes equipped with the
gearbox codeveloped with 50-Products.
OK model Navigator 25 ARF that has been converted
from gas to electric power.
Battery: 10-cell 2400mAh Ni-cd
Weight: 2000g.(4.41 lb.)
Wing area: 30sq.dm.(456sq.in.)
Motor: Speed 500 class, LT212
Gear ratio: 106:18 = 5.89:1
Prop: APC 12*8
RPM: 7500rpm.
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Experimental Funfly No 1.
Battery: 7-cell 2400mAh Ni-cd
Weight: 1080g.(2.38 lb.)
Wing area: 33sq.dm.(501.6 sq.in.)
Motor: Speed 500 class, L212
Gear ratio: 106:20 = 5.3:1
Prop: APC 13*6
RPM: 6800rpm.(initial)
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For sport flight, around 4:1 gear ratio is
mostly used at present.The further stage
of development is that more than 5:1 gear
ratio would be necessary.
Main reasons are as follows:
1) When the input wattage is the same, possibly
larger diameter propeller would produce thrust
more efficiently.
2) When the motor size is the same, higher
rpm would produce more power.
Since the torque per revolution is limited,
by the force of the magnet, the power is
produced in proportion to the rpm, as it
is the product of torque and rpm.
It is not that simple in reality, but quite
surely the higher rpm motor will be used,
as the battery's improvement in the future.
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Sample installation.
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